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Inhibition Effect of Some Organic Compounds Toward the Corrosion of Steel Electrode in Citric Acid Solution Infected by Way of Chloride Ions

A. Diab1,2 and S. M. Abd El-Haleem1

1Chemistry Department, Faculty of Science, Zagazig University, Zagazig, Egypt.

2Chemistry Department, Faculty of Science, Jazan University, Jazan Kingdom of Saudi Arabia.

Corresponding Author E-mail: ahmeddeiab@yahoo.com

DOI : http://dx.doi.org/10.13005/ojc/330438

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ABSTRACT:

The chemistry behavior of steel electrode in acid  solutions has been studied   by  galvanostatic polarization technique. The consequences of concentrations of acid and temperature of solutionare  examined.  It  was found  that  greater  the citric acidconcentration  or reducing of temperature of the solution assist the passivation process. The values oficorrdecreased with greater  concentrations of citric acid solutions and lowering of  the temperature of solution. The free activation  energy  of  passive  film  formed  is  determined and found  to be 7.45 kJ/mole. Addition of   increasing  concentrations  of some aggressive anions such as  Cl-  and  SO4--  was  also  investigated.  With increasing concentrations of those anions result in the destruction of the passive film due to  the increasing of corrosion current density, icorr, and therefore the shift of corrosion potential, Ecorr, to more negative potentials. Trials had been made to inhibit the corrosion process via including a few organic compounds as, urea, phenylhydrazin and 1,2-phenylenediamine.

KEYWORDS:

Steel; Citric acid; Passivation; Galvanostatic; Kinetic; Parameters

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Diab A, El-Haleem S. M. A. Inhibition Effect of Some Organic Compounds Toward the Corrosion of Steel Electrode in Citric Acid Solution Infected by Way of Chloride Ions. Orient J Chem 2017;33(4).


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Diab A, El-Haleem S. M. A. Inhibition Effect of Some Organic Compounds Toward the Corrosion of Steel Electrode in Citric Acid Solution Infected by Way of Chloride Ions. Orient J Chem 2017;33(4). Available from: http://www.orientjchem.org/?p=34642


Introduction          

Corrosion process can be defined as gradual physiochemical destruction of metals and alloys by the action of environment. This is  process usually  begins at a surface of materials, nonetheless it may be prevented and controlled using the suitable blocking measures such as anodic protection, cathodic protection,  metallic coating and using inhibitors, etc. Inhibitors are playing very good part in the controlling of corrosion  process . The organic inhibitors containing hetero atoms like oxygen, nitrogen, sulphur and phosphorus, etc shows better corrosion inhibition by forming protective layer over the metal surface. Also the corrosion inhibition efficiency follows the order O < N < S < P [1-4].

Organic compounds used as inhibitors, occasionally, they act as cathodic, anodic or together, as cathodic and anodic inhibitors, nonetheless, as a preferred rule, act via a method of surface adsorption, designated as a film- forming. Obviously the prevalence of molecules showing a sturdy affinity for steel surfaces compounds showing top inhibition efficiency and occasional environmental hazard [5]. Those inhibitors building up a defensive hydrophobic film adsorbed particles on the electrode  surface, which presents a barrier to the destruction of the metal in the tested solution. They have to be soluble or dispersible in the medium surrounding the metal [6].

The performance of an organic inhibitor depends of the: i- chemical structure, just like the size of the organic molecule; ii- conjugation system and/or aromaticity, because thearrangement of carbon chain; corrosion inhibitors – ideas, mechanisms and applications iii- type and wide variety of bonding atoms or businesses in the molecule (both π or σ); iv- nature and the fees of the metal surface of adsorption mode like bonding energy to steel substrate; v- capacity for a layer to emerge as compact or pass-linked, vi- functionality to form a complicated with the atom as a solid in the steel lattice; vii- form of the electrolyte solution like good enough solubility within the environment [7]. the efficiency of those organic corrosion inhibitors is associated with the presence of polar purposeful businesses with S, O or N atoms inside the molecule, heterocyclic compounds and pi electrons, normally have hydrophilic or hydrophobic components ionizable. The polar function is commonly seemed as the reaction center for the establishment of the adsorption procedure [5, 6]. the organic acid inhibitor that incorporates oxygen, nitrogen and/or sulfur is adsorbed on the steel floor blocking the energetic corrosion web sites. Despite the fact that the best and efficient natural inhibitors are compounds that have π-bonds, it gift organic toxicity and environmental harmful traits [8]. Compounds containing nitrogen atom can be used as a good inhibitors in wide range. These compounds can attached to metal surfaces within a transfer of electrons and forming  a coordinated bond and therefore inhibition process taken place [9]. Polarization experiments  using organic compounds show that those compounds are cathodic inhibitors [10]. Comparison of the inhibition efficiencies of organic molecules are various and indlude, among others, weight loss determination, open circuit potential measurements, potentiodynamic polarization curves depression of polarography highest, calculation of kinetic  parameters and determination of elements dissolved by using of spectroscopy techniques [11]. The inhibition process of carbon steel have been noticed potentiostatically by several workers [12], however, most of workers interested by studing the role of the type of functional groups of the organic inhibitors and the good inhibition of  some inorganic molecules to complete protection.

In the present work has therefore been planned to analyze the galvanostatic technique is used to spotlight the behavior of steel in citric acid solutions free from and containing the aggressive ions SO42- and Cl as pitting formers.  The research additionally concerned the usage of urea, phenylhydrazine and 1,2-phenylene diamine as an inhibitor for the corrosion of  steel infected via 0.1M NaCl.

Experimental

The working electrodes were prepared from steel samples produced by the Egyptian Mill steel Company (Helwan- Cairo) with  the following chemical composition:

                  C        Si       Mn       P        S              Fe
                0.32    0.24    0.89    0.024   0.019       98.507   mass %

 

The steel electrodes were  mounted to salt glass tubes with epoxy glue so the overall exposed region was 1.33 cm2. Electrical contacts were completed through thick copper wires linked to the ends of the steel rods not exposed to the electrolyte. Before being employed, the steel electrodes were scraped into uniform surfaces by a grinding machine (model Jean Wirtz TG 200, Germany)  exploitation serial 0-, 00- and 000-grades emery papers, rinsed with acetone and at last washed with triply distilled water before immersing in the examined solution.

Measurements of polarization were carried out using  galvanostatic technique. Before beginning the polarization, Immersion of steel electrode  in the electrolyte taken place until the steady-state corrosion potential was reached. At first, low current density was used for polarization of the electrode cathodically or anodically, followed by higher ones. The potential was determined  on a digital multimeter. For each current density used, the steady-state potential of the metal was obtained when its value did not alteration by over than 1mV in 10 minutes. Each run was approved  in a renewed naturally aerated citric acid solution and with a fresh  polished electrode. The cell has a double wall jacket through which water, at the agreed temperature, was circulated. Measurements were accepted  at a constant temperature 25± 0.1°C, except those related to the influence of temperature. The cell temperature was measured using an ultra thermostat type polyscience (USA). The main joint of the cell contains openings for, the working electrode, the reference electrode (SCE) and one opening for. This latter was fitted into a compartment separated from the main bulk of the electrolyte by means of G4 sintered glass disc to complete  separation between the anodic and the cathodic products.

Electrolytic solutions were ready from analytical grade reagents and triply-distilled water. Solutions of acid with totally different concentrations were ready by dissolving the corresponding quantitative weights of solid acid within the applicable volumes of water. Temperature affect was accepted as mentioned above. The effect of adding increasing concentrations of NaCl and Na2SO4 ranged from 1×10-4M to 1M was tested within the presence of  definite concentration of  acid as 0.5M. The addition of variable  concentrations of some organic compounds such as urea, phenylhydrazine and 1,2-phenylenediamine were ready with a tested concentration of citric acid 0.5M and 0.1M NaCl.

Results and Discussion

Effect of Citric Acid Concentration

Fig. 1 indicates the potentiodynamicpolarization  curves  for the steel electrode in naturally aerated solutions of citric acid of variable concentrations at 25oC. The data show that, with increasing citric acid concentrations, the anodic polarization curves shift to more positive direction and the cathodic polarization curves shift to more negative direction. The corresponding values of the anodic and cathodicTafel slopes, βa and βc, also, the corrosion potential, Ecorr, corrosion current, icorr, and polarization resistance, Rp,  are presented in    Table 1. The corrosion current, icorr, was achieved by extrapolation of the Tafel lines to the steady state potential. The polarization resistance ,Rp, can be obtained from the Stern-Geary relationship [13] as:

icorr = (βa βc / 2.303(βa + βc ) Rp ) = B/Rp                (1)

Inspection of Fig. 1 and the results  ofTable 1,  reveals that both the Tafel slopes, βa and βc are influenced by increasing the citric acid concentration. Simultaneously, the corrosion current density, icorr, reduces markedly while the corrosion potential becomes more noble.

Figure 1: potentiodynamic Polarization curves of the steel electrode in increasingconcentrations of citric acid of increasing at 25oC. Figure 1: potentiodynamic Polarization curves of the steel electrode in increasingconcentrations of citric acid of increasing at 25oC.

Click here to View figure

 

This performance could easily be elucidated on the basis of the passivating oxide film formation on the steel electrode surface [14].

Table 1: Variation of kinetic parameters, Ecorr.,Icorr., βa , βc , and Rp for steel electrode with the concentration of citric acid as calculated from Fig. 1.

Concentration,

M

-E corr.,

mV (SCE)

I corr.,

mA.cm2

βa ,

mV decade-1

βc ,

mV decade-1

Rp

KΩ

5×10-4 M

569

0.339

56.878

– 86.427

0.04394

1×10-3 M

546

0.309

127.78

– 92.28026

0.0753

5×10-3 M

535

0.275

141.257

– 80.557

0.081

1×10-2 M

502

0.257

143.232

– 100.993

0.10007

5×10-2 M

476

0.24

197.862

– 188.917

0.17485

0.5 M

421

0.229

245.579

– 228.65

0.22451

 

Citric acid is a multidentate chelating agent, which forms stable complexes with metal ions such as Fe2+, Ca2+, Mg2+ and Fe3+ in aqueous solutions [15]. In spite of the perceived importance and various research of metal-citrate equilibrium, the citrate complexes of both Fe2+ and Fe3+ have remained poorly characterized. Such uncertainties arise from considerable experimental difficulties, such as: (i) number and strength of the complexes formed, (ii) tendency to form numerous ternary complexes, FexCity(OH)z, (iii) extensive hydrolysis of both Fe2+ and Fe3+, (iv) facile oxidation of Fe2+ by atmospheric oxygen and (v) relatively weak interaction between Fe2+ and citrate [16]. Field et al. [17] studied the stability constants for different Fe2+ and citrate complexes. According to their study, the [FeHCit] and [FeCit]2- complexes can be formed with dissociation constants of 2.4×10-9 and    1.58×10-5 respectively. These lower values enhanced the formation of citrate complexes with Fe2+.

According to the above descriptions, we can now consider the processes in the studied system [18]:

Anodic reaction: Fe → Fe+2surface + 2e(2)

Cathodic reaction: O2 surface+ 2H2O + 4e → 4OHsurface            (3)

The resulted  Fe2+ ions diffuse from surface of metal into the bulk of solution,

Fe+2surface¾ → Fe+2bulk       (4)

Furthermore the citrate ions migrate from bulk of solution into  the electrode surface:

Cit4bulk¾ → Cit4surface        (5)

A part of the surface citrate ions are adsorbed on steel surface:

Cit4 surface¾ → Cit4adsorbed    (6)

In addition, some of them form complexes with Fe2+ ions:

Cit4 surface+ Fe+2surface → [FeCit] -2 surface     (7a)

Cit4 surface+ Fe+2surface+ H2O → [FeHCit] surface     (7b)

The produced complexes should be kept out of the surface; however, their mobility is less than smaller Fe2+ ions. This fact as well as the adsorption of citrate ions on metal surface may decrease the corrosion rate of the steel sample in the presence of citric acid. It is also obvious that the increase in concentration enhances the inhibiting action; that can be attributed to the enhancement of citrate surface concentration and subsequently increase of its adsorption on metal surface (eqs. 5 and 6) [18].

Effect of Temperature

The effect of increasing the temperature from (25°C – 65°C), on the potentiodynamic  polarization  curves  of the steel electrode in naturally aerated 0.5M citric acid solution is shown in Fig. 2.

Obviously,  in figure 2 the raising of the temperature imposes the anodic polarization  curves’ shift into the cathodic direction in addition to the cathodic polarization  curves into the anodic direction.  In Table 2, the  kinetic parameters  values  βa, βc, icorr, Ecorr and Rp are shown. From the values of icorrand Ecorr, increasing of  temperature facilitates the dissolution of the passive film on the steel surface. This could be attributed to the lowering of solution viscosity and the consequent increase in the mobility of ions with elevation  the solution temperature [19].Arrhenius plot of  logicorr versus 1/T is shown in Fig 3. , from which the free activation energy of passive film formation, E*a,  is calculated:

logicorr = -E*a / 2.303 RT   +  constant                         (8)

Figure 2: Polarization curves of steel electrode in 0.5 M citric acid  solution at different temperatures.

Figure 2: Polarization curves of steel electrode in 0.5 M citric acid  solution at different temperatures.



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Table 2:Variation of kinetic parameters, Ecorr.,Icorr., βa , βc , and Rp for steel electrode in 0.5 M citric acid  with Temperatureas calculated from Fig. 2.

Temperature,

0K

-E corr.,

mV (SCE)

I corr.,

mA.cm2

βa ,

mV decade-1

βc ,

mV decade-1

Rp

KΩ

288

395

0.19

255.016

– 239.18

0.28206

298

421

0.229

245.579

– 228.65

0.22451

308

472

0.245

218.543

– 199.057

0.18463

318

493

0.263

191.413

– 191.639

0.15811

328

537

0.282

162.477

– 185.402

0.13333

 

The value of  E*a for the steel electrode in 0.5M solution of citric acid is found to be 7.45 kJmol-1 . The lower value of activation energy (<40 kJ/mole) shows that the process of formation a passive film on the steel electrode is under diffusion control [20- 22].

 Figure 3:  Arrhenius plot of Log Icorr. versus 1/T for steel electrode in 0.5 M citric acid solution.

Figure 3:  Arrhenius plot of Log Icorr. versus 1/T for steel electrode in 0.5 M citric acid solution.


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Effect of Addition of the Aggressive Cl and SO42- Anions

The influence of increasing concentrations of NaCl and Na2SO4 on the potentiodynamicpolarization  curves  of the steel electrode in 0.5M naturally aerated solution of citric acid at room temperature is examined .

Figure 4: Polarization curves of steel electrode in 0.5 M citric acid  solution devoid of-and containing increasing concentrations of  NaCl at 25°C.

Figure 4: Polarization curves of steel electrode in 0.5 M citric acid  solution devoid of-and containing increasing concentrations of  NaCl at 25°C.



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Figure 5: Polarization curves of steel electrode in 0.5 M citric acid  solution devoid of-and containing increasing concentrations of  Na2SO4 at 25oC.

Figure 5: Polarization curves of steel electrode in 0.5 M citric acid  solution devoid of-and containing increasing concentrations of  Na2SO4 at 25oC.



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The curves of Figs. 4, 5  reveal that, adding higher concentrations of NaCl and Na2SO4  shifts the cathodic polarization curves into the noble direction and the anodic polarization curves into the more active direction. The kinetic parameters, icorr, Ecorr ,Rp,  as well as, the corresponding anodic and cathodicTafel slopes are given in Table 3.

Table 3: The kinetic parameters, Ecorr.,Icorr., βc, βa and Rp for steel electrode in 0.5M citric acid solution at different concentrations of Na2SO4 and NaCl  as calculated from Figs. 4. and 5.

Concn., M

-Ecorr., mV(SCE)

Icorr.,

βa,

c,

Rp,

mAcm-2

mV decade-1

mV decae-1

KΩ

SO4

Cl

SO4

Cl

SO4 Cl SO4 Cl SO4 Cl
0.00      M

421

421 0.229 0.229

245.5

245.5

228.6

228.6 0.224 0.224
1×10-4    M

449

441 0.245 0.234

234.2

226.4

208.1

208.9 0.195 0.201
5×10-4    M

497

481 0.269 0.257

207.1

205.9

197.6

184 0.163 0.164
1×10-3   M

538

509 0.288 0.263

193.8

191.5

184.6

151 0.142 0.139
5×10-3   M

568

532 0.309 0.282

155.3

174.6

169.8

131.7 0.114 0.115
1×10-2    M

579

553 0.331 0.302

132.9

161.5

143.4

119.4 0.09 0.098
0.1        M

  611   656

571 0.355 0.324

119.1

146.7

125.1

96.4 0.074 0.078
0.5        M

671

612 0.363 0.331

102.8

124.9

117.2

87.2 0.065 0.067
0.75      M

711

639 0.38 0.347

91.9

109.1

98.3

82.7 0.054 0.058
1           M 658 0.407 0.355

84.2

92.3

86.2

74.5 0.045 0.05

 

Inspection of the data of Table 3 reveals that the presence of SO42- and Clions has a marked effect on the anodic Tafel slope, βa, while the cathodicTafel slope, βc, keeps on more/or less unchanged, showing the increasing effect of the SO42- and Clions on the anodic reaction. Thus , the presence of, SO42- and Clions increases the ease of anodic reaction[23].

The effect of Cl and SO4 ions on the destruction of passive film on steel can be deduced  on the basis of a balance between two processes competing on the metal surface; stability  of the passive film by complex formation and dissolution of the film by adsorption of Cl and/or SO4 ions on the electrode surface [24, 25].

More inspection of  the data of Table 3 reveals that the aggressiveness of NaCl and Na2SO4 depends on the concentration of citric acid. Thus, in one and the same citric acid concentration, the corrosion current density reported in the case of SO42- is much higher than that reported in presence of the same concentration of Cl ions, while Rp values are lower for SO42- than those reported for Cl ions. At the same time,  the anodic slope, βa, determined in presence of SO42- ions is markedly lower than that determined in the case of Cl ions. These observations reveal that SO42- ions are more aggressive than Cl ions in the process of breakdown of the passive film on the steel surface [26]. The dependence of the corrosion current densities, icorr, on the concentration of the aggressive SO42- and Cl  anions,  is shown in Fig. 6.  It is clear that with increasing the concentration of the aggressive anions, icorr increases and varies with log Cagg according to:

logicorr = X + Y log Cagg                                (9)

Figure 6: Variation of the corrosion current density, Icorr., of the steel electrode with the molar concentration of the aggressive anions in 0.5M citric acid solution. Figure 6: Variation of the corrosion current density, Icorr., of the steel electrode with the molar concentration of the
aggressive anions in 0.5M citric acid solution.



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where X and Y are constants. From the curves of Fig. 6, one can concluded that with increasing the concentration of the aggressive anions, the corrosion current densities, icorr, increase. Approximately, a like S shaped curves are obtained; this established that the mechanism of passive film dissolution caused by these anions is the same.

Effect of Organic Compounds as Corrosion Inhibitors

The effect of addition of increasing concentrations of some organic  compounds,  such  as urea, phenylhydrazin  and 1,2-phenylenediamine  on the galvanostatic anodic and cathodic polarization  curves  of steel electrode immersed in  naturally aerated 0.5M citric acid  + 0.1 M NaCl solution, at room temperature, is shown in Figs.7 – 9, successively. From these curves, it is clear that the behavior of all organic compounds used is similar. The kinetic parameters βa , βc, icorr, Rp , Ecorrand IE are shown in Table 4.

The percentage inhibition efficiency (I.E.) of the inhibitors was determined as following:

Formula 10

where i1 and i2 are the current density, in mA cm-2, measured in absence and in presence of inhibitors, respectively. The dependence of the corrosion current densities, icorr, of steel electrode in 0.5M citric acid solution + 0.1M NaCl on the concentration of the organic

Figure 7: Polarization curves of the steel electrode in 0.5 M citric acid+0.1 M NaCl at different concentrations of urea at 25oC. Figure 7: Polarization curves of the steel electrode in 0.5 M citric acid+0.1 M NaCl at different concentrations of urea at 25oC.

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Figure 8: Polarization curves of the steel electrode in 0.5 M citric acid+0.1 M NaCl at different concentrations of phenylhydrazin at 25oC. Figure 8: Polarization curves of the steel electrode in 0.5 M citric acid+0.1 M NaCl at different concentrations of phenylhydrazin at 25oC.

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Figure 9: Polarization curves of the steel electrode in 0.5 M citric acid + 0.1 M NaCl  at  different concentrations of 1,2-phenylenediamine at 25°C. Figure 9: Polarization curves of the steel electrode in 0.5 M citric acid + 0.1 M NaCl  at  different concentrations of 1,2-phenylenediamine at 25°C.



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Figure 10: The dependence of corrosion current density, Icorr., of the steel electrode in 0.5 M citric acid   + 0.1M NaCl on the concentration of inhibitors used.

Figure 10: The dependence of corrosion current density, Icorr.,
of the steel electrode in 0.5 M citric acid + 0.1M
NaCl on the concentration of inhibitors used.



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inhibitors used,  is shown in Fig. 10.  It is clear that with increasing the concentration of the organic compounds, icorr decreases and varies with log Cinh according to:

logicorr = A – B log Cinh                                (11)

Where A and B are constants.  Inspection of the curves of Figs. 7 – 11 and data in Table 4, reveals the following conclusions:

On increasing the concentrations of all the inhibitors used, the anodic polarization curves are shifted into the positive direction with a marked increase in the value of βa, and the cathodic polarization curves into the negative direction while βc remains more/or less unchanged. A behavior which indicates that the effect of these organic compounds is restricted to the anodic partial reaction.

In presence of one and the same organic compound concentration, βa increases; Ecorr is shifted into the noble direction; icorr is markedly decreased while Rp and the percentage inhibition efficiency, IE, are markedly increased. This behavior reveals increased inhibition of  corrosion on increasing each inhibitor concentration.

In presence of constant inhibiting concentration, the  inhibition efficiency, IE, increased in the order: urea <phenylhydrazin< 1,2-phenylenediamine, which is the same order previously found using other techniques [14].

Table 4:Variation of kinetic parameters, Ecorr.,Icorr., βa , βc , and Rp for steel electrode in 0.5 M citric acid + 0.1 M NaCl solution at different concentrations of inhibitors as calculated from figs. 7-9.

Inhibitor

Concen.,

M

-E corr.,

mV (SCE)

Icorr.,

mA.cm-2

I.E

βa ,

mV decade-1

βc ,

mV decade-1

Rp

KΩ

Urea

0.00

571

0.324

146.7

– 96.4

0.078

1×10-4

563

0.320

1.23

152.458

-103.524

0.08366

5×10-4

554

0.311

4.01

165.232

-110.354

0.09238

1×10-3

548

0.289

10.8

166.258

-125.325

0.10737

5×10-3

543

0.278

14.19

178.455

-132.859

0.11895

1×10-2

537

0.271

16.35

182.258

-139.421

0.12657

0.1

533

0.263

18.82

199.322

-144.563

0.13834

0.5

523

0.255

21.29

204.329

-157.201

0.15129

0.75

517

0.250

22.84

209.985

-166.110

0.16108

1

510

0.241

25.61

211.346

-170.021

0.16976

Phenyl hydrazine

0.00

571

0.324

146.7

– 96.4

0.078

1×10-4

554

0.319

1.54

149.528

– 109.522

0.08605

5×10-4

548

0.301

7.1

158.663

– 114.695

0.09603

1×10-3

544

0.283

12.65

178.855

– 121.565

0.10726

5×10-3

535

0.272

16.05

181.687

– 133.601

0.11648

1×10-2

522

0.265

18.21

197.101

– 145.220

0.13107

0.1

511

0.210

35.18

201.233

– 150.012

0.17771

0.5

508

0.198

38.88

214.667

-167.302

0.2062

0.75

498

0.187

42.28

220.122

-179.990

0.22993

1

495

0.181

44.13

229.710

– 181.123

0.24295

1,2-Phenylen diamine

0.00

571

0.324

146.7

– 96.4

0.078

1×10-4

517

0.308

4.94

157.248

– 110.232

0.09136

5×10-4

541

0.297

8.33

163.012

– 131.985

0.10663

1×10-3

535

0.279

13.88

174.365

– 149.211

0.12123

5×10-3

528

0.262

19.13

189.584

– 152.326

0.13998

1×10-2

517

0.251

22.53

209.101

-171.895

0.1632

0.1

507

0.149

54.01

218.421

– 189.142

0.2954

0.5

498

0.142

56.17

228.214

– 197.597

0.32383

0.75

495

0.135

58.33

249.652

– 203.145

0.36025

1

491

0.129

60.18

261.550

– 212.753

0.3949

 

One of the ways an anodic inhibitor can reduce the corrosion rate is by aiding the passivation reaction by acting as a catalyst, or by increasing the activation energy barrier for the reduction reaction. In other words, it can reduce the corrosion rate by either increasing the anodic Tafel slope or by increasing the rest potential,  or both[23] and/or  the inhibitive compound may be incorporated into the passive layer on the metal surface, forming an improved stability against the aggressive ions [27].

Urea  and its derivatives consider as a significant corrosion inhibition of metals and alloys because of the present of the nitrogen and oxygen atoms in their structures [28]. M. Manivannan studied the effect of urea as inhibitor on carbon steel in seawater and reported that the efficiency of urea increases by the addition of Zn2+ ion [28]. Urea fertilizer of certain concentration was reported to be a good corrosion inhibitor for concrete reinforced steel immersed in 3% NaCl (86.5% IF at 0.5 % concentration ) [29]. The reduction in the dissolution of metal in the presence of urea may be attributed to nitrogen and oxygen atoms present in the functional group. These groups are electroactive and interact with the metals surface to a greater extent. Adsorption can be electrostatic or chemisorptive or the inhibitor can act simply by physically blocking the active sites [30] or the inhibition due to the formation of a compact protective film of Fe2+ – Urea complex [31].

Phenylhydrazin, is assumed to inhibit the corrosion by the formation of phenylhydrazine-complex which is precipitated on the metal surface. However, its lower inhibition efficiency could be attributed to its lower tendency to form its corresponding  salt or to the presence of the benzene ring which lying parallel to the electrode surface affecting thus the p electrons interaction with the metal surface[32]. The corrosion inhibition by phenylhydrazine  can also be explained in terms of the anchoring atom in the function group. This compound is anchored on to the metal surface by the nitrogen atom of the –NH– group. The higher inhibition efficiency of this compound is attributed to reduce the electron density at anchoring nitrogen atom [33].

It is apparent that the adsorption of 1,2-phenylenediamine on the steel surface could occur directly on the basis of donor acceptor between the lone pairs of the heteroatoms, the extensively delocalized electrons over the C6 ring of benzene, the 1,2-phenylenediamine molecule and the vacant d-orbitals of iron surface atoms [34]. The functional group responsible for 1,2-phenylenediamine adsorption on metal surface is the lone pair of the nitrogen atom: iron ions on metal surface which act as a Lewis acid because they accept electrons from a donor group [35].1,2-phenylenediamine has ability to form a thin layer of adsorbed aminoquinone on steel surface which is responsible for the greater reduction of corrosion rate [36].

Figure 11: Variation of  log (q/1-q) with logarithm concentration of inhibitors, logCinh. Figure 11: Variation of  log (q/1-q) with logarithm concentration of inhibitors, logCinh. 



Click here to View figure

 

In order to understand the mechanism of corrosion inhibition the adsorption behavior of the organic adsorbate on the metal surface must be known. At any instant a fraction θ of the metal surface is covered by the inhibitor molecules and the uncovered fraction (1- θ) reacts with acid. The surface coverage θ values are very useful in explaining the adsorption characteristics. The surface coverage increases thereby increasing the percentage inhibition (Table 4). To examine the adsorption behavior of the inhibitor, the data were fitted to the Langmuir’s adsorption isotherm. A plot of log (θ/1- θ) versus log C (conc. of inhibitor) was a straight line supporting the monolayer adsorption of the inhibitor on the metal surface (Fig. 11):

log [ θ/(1- θ)] = -ΔG°/2.303 RT + log Cinh                              (12)

whereDG° is the standard free energy for pit repassivation by the inhibiting organic molecule, and K is the adsorbability constant  of the inhibiting organic molecule on the steel surface:

K=exp (-ΔG°/2.303 RT)                                                  (13)

 

Table 5: The values of the adsorbability constant, K, and the standard free energy of repassivation, ΔG°, for the usedinhibitingorganicmolecules.

 

Urea

Phenylhydrazine

1,2-Phenylenediamine

-ΔG°, KJmol-1

2.31

2.62

2.73

K

0.41

0.33

0.29

 

Inspection of Table 5, shows that the values of both the adsorbability constant and the standard free energyof repassivation, ΔG°, by the used inhibitingorganicmoleculesdecrease in the order: urea >phenylhydrazin> 1,2-phenylenediamine, which is the same order reported before for their inhibition efficiencies. The presence of ΔG° with moderate negative values indicates that these compounds act as pitting corrosion inhibitor by adsorption in competition with Cl ions for the active sites on the passive film covering the steel electrode [37].

Conclusions

The different factors affecting the electrochemical behavior of  steel electrode in citric acid solutions by using polarization measurements were studied. Such factors were citric acidconcentrations, temperature, addition of NaCl, and Na2SO4 and addition of some organic compounds. The following conclusions could be drawn:

The higher citric acidconcentrations  and decreasing of temperatures assist thepassivation of steel electrode by shifting Ecorr.towards more noble direction and reducing the corrosion current density, icorr..

The free activation energy of passive film formation is calculated and found to be 7.45 kJmol-1, indicating that the process of passive film formation is under diffusion control.

Addition of increasing concentrations of NaCl and Na2SO4 to the adjusted concentrationof citric acid increase the passive film dissolution, which investigated from shifting of corrosion potentials, Ecorr, to more active direction and increasing the values of corrosion current densities, icorr.

The addition of increasing concentrations of some organic compounds such as 1,2-phenylenediamine,  phenyl hydrazine  and urea inhibit the destruction of the passive film on steel electrode and the inhibition effect of these compounds decreases in the order: (the highest) 1,2-phenylenediamine ˃ phenylhydrazine ˃ urea (the lowest), which is the same sequence of increasing the inhibitive actions of these anions towards pitting corrosion of the steel.

The  inhibition efficiency of each inhibitor increases with increasing its concentration.

Acknowledgement

The authors appreciate the financial support and facilities provided by the University of Zagazig to finish this work.

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